五百三十一章 酰氯设计(1 / 1)
小人物的医化三十年
王者近水
663 字
2022-04-26
生产上只有五种化工原料,一种产品,不到半天,盘库结束,结果的经网络交流后得到公司认可,成本单耗有所争议,由开始王近之方提出的摩尔收率89%提高到93%,原因是仓库不合格品没计入成本,本次需一并处理。
这个要求也合理,谁叫咋们是搞技术的呢?车间设备大检修,反应釜已停止投料,不合格品只需投到离心机里用碳酸钠水溶液漂洗去双酸再烘干即可,王近之边指挥检修边返工不合格品。.
废水池也得清一清,以免开工后影响生产。王近之与叶日月到那边仔细一看,四个沉淀池里,前两个全是白色的固体,这是被洗出的四氯苯二甲酸,四十方的体积,这得多少料呀,管它有没有用,先掏出烘干再说,九天后,四个池共清理得到八十多吨的双酸湿料,几乎同时,小试也完成了,双酸用氯磺酸脱水后可环合得回酸酐。
检修完成后,因资金紧张,苯酐还没釆购到位,三人组织工人先对回收的双酸进行返工,到月底一盘点,不合格品返工七十一吨,双酸环合二十二吨,还有已烘干双酸四十七吨,也就是说这是我们今后的小金库。正好借这机会回去一次把考核方案的字签了,这次的工资表怎么造呢?全是零原料成本,三人一核计,太少没激励作用,太多方案会起变化,比平时多20%,这个结果双方都可能接受。王近之按照这个基调编好工资表,同时,向釆购人员说道:“苯酐中的双酸最后还是会生成四氯苯酐成品的,以后这个指标可以不考虑。”
优质苯酐与质量较差的苯酐之间,就是在质量指标上,双酸含量差了一个百分点,价格每吨相差三百多元,一年采购量一千多吨,也可节约三十多万元。
回到总公司后,王近之拿着经过财务核实数据后的考核方案正式文本交给了董事长签字,胡董事长抬了抬头说:“公司计划有变化,这个考核方案作废,你在叶日月与王阳相中推荐一个人到那边任车间主任,公司江西分厂即将开建,总工办另有安排,给你一个月时间把那里的双酸全部制成产品。”
叶日月是中试车间副主任,去异地担任主任工作环境更差,待遇上升不多,加上王阳相是个百搭型的人才,车间管理、机修、电工都懂一些,去这样的小公司更能发挥作用,由班组长到主任跃升空间更大些,经过一番考虑,王近之推荐了王阳相。
四十七吨双酸后处理加上三批低规格的苯酐试车只二十天就全部完成了,告别时,王近之的心情极为复杂,庆幸与遗憾兼而有之,庆幸的是不用再去这个天天嗅着浓酸味的公司了,遗憾的是找了一个好产品,本来会有一个实践的场所使展手脚的,这下泡汤了。再次回到总工办,潘琴秀正式退休了,副主任换成了龚伟智。
吴总把王近之与龚伟智叫在一起,布置任务说:“江西新公司的第一个产品就是三碘异酞酰氯,你们得在最短时间内完成图纸。”
力天的三碘异酞酰氯就是吴总指挥龚伟智画的图,论电图绘图的水平,王近之只会方块式的工艺流程图,差龚伟智太远,原工艺不变搬到江西新厂区,这里没王近之多少事,吴总见说后吩咐说:“尾气吸收与成盐这一块你给小试补上,车间设计与平立面布置我自个指导龚伟智来完成它吧。”
尾气是盐酸与二氧化硫,用碱吸收不难,难的在于吸收下来以后得到的是硫酸氢钠与亚硫酸氢钠混和物,无法分离。小试中,通过加双氧水的方法把亚硫酸盐全部氧化生成硫酸盐。产品是生成了,可硫酸盐多是矿物中直接挖出来的,化工副产物会有销路吗?王近之毫无信心。
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